The FADEC System – PowerLink Ignition System

in Engine Ignition and Electrical Systems

The ignition system consists of the high-voltage coils atop the ECU, the high-voltage harness, and spark plugs. Since there are two spark plugs per cylinder on all engines, a six-cylinder engine has 12 leads and 12 spark plugs. One end of each lead on the high-voltage harness attaches to a spark plug, and the other end of the lead wire attaches to the spark plug towers on each ECU. The spark tower pair is connected to opposite ends of one of the ECU’s coil packs. Two coil packs are located in the upper portion of the ECU. Each coil pack generates a high-voltage pulse for two spark plug towers. One tower fires a positive polarity pulse and the other of the same coil fires a negative polarity pulse. Each ECU controls the ignition spark for two engine cylinders. The control channel within each ECU commands one of the two coil packs to control the ignition spark for the engine cylinders. [Figure 4-24] The high-voltage harness carries energy from the ECU spark towers to the spark plugs on the engine.

Figure 4-24. Ignition control.

Figure 4-24. Ignition control.

For both spark plugs in a given cylinder to fire on the compression stroke, both control channels must fire their coil packs. Each coil pack has a spark plug from each of the two cylinders controlled by that ECU unit.

The ignition spark is timed to the engine’s crankshaft position. The timing is variable throughout the engine’s operating range and is dependent upon the engine load conditions. The spark energy is also varied with respect to the engine load.

NOTE: Engine ignition timing is established by the ECUs and cannot be manually adjusted.

During engine starting, the output of a magneto is low because the cranking speed of the engine is low. This is understandable when the factors that determine the amount of voltage induced in a circuit are considered.

To increase the value of an induced voltage, the strength of the magnetic field must be increased by using a stronger magnet, by increasing the number of turns in the coil, or by increasing the rate of relative motion between the magnet and the conductor.

Since the strength of the rotating magnet and the number of turns in the coil are constant factors in magneto ignition systems, the voltage produced depends upon the speed at which the rotating magnet is turned. When the engine is being cranked for starting, the magnet is rotated at about 80 rpm. Since the value of the induced voltage is so low, a spark may not jump the spark plug gap. To facilitate engine starting, an auxiliary device is connected to the magneto to provide a high ignition voltage.

Ordinarily, such auxiliary ignition units are energized by the battery and connected to the left magneto. Reciprocating engine starting systems normally include one of the following types of auxiliary starting systems: booster coil (older style), starting vibrator (sometimes called shower of sparks), impulse coupling, or electronic ignition systems.

During the starting cycle, the engine is turning very slowly compared to normal speed. The ignition must be retarded or moved back to prevent kickback of the piston trying to rotate opposite normal rotation. Each starting system has a method of retarding the spark during starting of the engine.