Engine Fire Detection Systems (Part Two)

in Engine Fire Protection Systems

Pneumatic Thermal Fire Detection

Pneumatic detectors are based on the principles of gas laws. The sensing element consists of a closed helium-filled tube connected at one end to a responder assembly. As the element is heated, the gas pressure inside the tube increases until the alarm threshold is reached. At this point, an internal switch closes and reports an alarm to the cockpit. The pneumatic detector integrity pressure switch opens and triggers the fault alarm if the pneumatic detector losses pressure, as in the case of a leak.

Continuous-Loop Detector Systems

Large commercial aircraft almost exclusively use continuous thermal sensing elements for powerplant protection, since these systems offer superior detection performance and coverage, and they have the proven ruggedness to survive in the harsh environment of modern turbofan engines.

A continuous-loop detector, or sensing system, permits more complete coverage of a fire hazard area than any of the spot-type temperature detectors. Continuous-loop systems are versions of the thermal switch system. They are overheat systems, heat-sensitive units that complete electrical circuits at a certain temperature. There is no rate-of-heatrise sensitivity in a continuous-loop system. Two widely used types of continuous-loop systems are the Kidde and the Fenwal systems. This text briefly discusses the Fenwall system, while the Kidde system is discussed more in-depth.

Fenwall Continuous-Loop System

The Fenwal system uses a slender inconel tube packed with thermally sensitive eutectic salt and a nickel wire center conductor. [Figure 9-4] Lengths of these sensing elements are connected in series to a control unit. The elements may be of equal or varying length and of the same or different temperature settings. The control unit, operating directly from the power source, impresses a small voltage on the sensing elements. When an overheat condition occurs at any point along the element length, the resistance of the eutectic salt within the sensing element drops sharply, causing current to flow between the outer sheath and the center conductor. This current flow is sensed by the control unit, which produces a signal to actuate the output relay.

Figure 9-4. Fenwal sensing element.

Figure 9-4. Fenwal sensing element.

When the fire has been extinguished or the critical temperature lowered, the Fenwal system automatically returns to standby alert, ready to detect any subsequent fire or overheat condition. The Fenwal system may be wired to employ a “loop” circuit. In this case, should an open circuit occur, the system still signals fire or overheat. If multiple open circuits occur, only that section between breaks becomes inoperative.

Kidde Continuous-Loop System

In the Kidde continuous-loop system, two wires are imbedded in an inconel tube filled with a thermistor core material. [Figure 9-5] Two electrical conductors go through the length of the core. One conductor has a ground connection to the tube and the other conductor connects to the fire detection control unit.

Figure 9-5. Kidde continuous-loop system.

Figure 9-5. Kidde continuous-loop system. [click image to enlarge]

As the temperature of the core increases, electrical resistance to ground decreases. The fire detection control unit monitors this resistance. If the resistance decreases to the overheat set point, an overheat indication occurs in the flight deck. Typically, a 10-second time delay is incorporated for the overheat indication. If the resistance decreases more to the fire set point, a fire warning occurs. When the fire or overheat condition is gone, the resistance of the core material increases to the reset point and the flight deck indications go away.

The rate of change of resistance identifies an electrical short or a fire. The resistance decreases more quickly with an electrical short than with a fire. In addition to fire and overheat detection, the Kidde continuous-loop system can supply nacelle temperature data to the airplane condition monitoring function of the Aircraft In-Flight Monitoring System (AIMS).

Sensing Element

The sensing element consists, essentially, of an infinite number of unit thermistors electrically in parallel along its length. The resistance of the sensing element is a function of the length heated, as well as the temperature-heating of less than the full length of element, which requires that portion to be heated to a higher temperature to achieve the same total resistance change. As a result, the system responds not to a fixed alarm temperature but to the sum of the resistances (in parallel) that reflects a nonarithmetic “average.” The sensing element may be routed close to nonhazardous hot spots that may have a normal temperature well above the overall alarm temperature, without danger of causing a false alarm. This feature permits the alarm point to be set close to the maximum general ambient temperature, giving greater sensitivity to a general overheat or fire without being subject to false alarms from localized nonhazardous hot spots.

Combination Fire and Overheat Warning

The analog signal from the thermistor sensing element permits the control circuits to be arranged to give a two-level response from the same sensing element loop. The first is an overheat warning at a temperature level below the fire warning, indicating a general engine compartment temperature rise, which could be caused by leakage of hot bleed air or combustion gas into the engine compartment. It could be an early warning of fire, and would alert the crew to appropriate action to reduce the engine compartment temperature. The second-level response would be at a level above that attainable by the leaking hot gas and would be the fire warning.

Temperature Trend Indication

The analog signal produced by the sensing element loop as its temperature changes can readily be converted to signals suitable for meter or cathode ray tube (CRT) display to indicate engine bay temperature increases from normal. A comparison of the readings from each loop system also provides a check on the condition of the fire detection system, because the two loops should normally read alike.

System Test

The integrity of the continuous-loop fire detection system may be tested by actuating a test switch in the flight deck, which switches one end of the sensing element loop from its control circuit to a test circuit, built into the control unit, that simulates the sensing element resistance change due to fire. [Figure 9-6] If the sensing element loop is unbroken, the resistance detected “seen” by the control circuit is now that of the simulated fire and so the alarm is signaled. This demonstrates, in addition to the continuity of the sensing element loop, the integrity of the alarm indicator circuit and the proper functioning of the control circuits. The thermistor properties of the sensing element remain unchanged for the life of the element (no chemical or physical changes take place on heating), so that it functions properly as long as it is electrically connected to the control unit.

Figure 9-6. Continuous-loop fire detection system test circuit.

Figure 9-6. Continuous-loop fire detection system test circuit.

Fault Indication

Provision can be made in the control unit to send a fault signal to activate a fault indicator whenever the short discriminator circuit detects a short in the sensing element loop. While this is a requirement in 14 CFR for transport category aircraft because such a short disables the fire detection system, it is offered as an option for other aircraft types in which it may not be a requirement.

Dual-Loop Systems

Dual-loop systems are, in essence, two complete basic fire detection systems with their output signals connected so that both must signal to result in a fire warning. This arrangement, called “AND” logic, results in greatly increased reliability against false fire warnings from any cause. Should one of the two loops be found inoperative at the preflight integrity test, a cockpit selector switch disconnects that loop and allows the signal from the other loop alone to activate the fire warning. Since the single operative loop meets all fire detector requirements, the aircraft can be safely dispatched and maintenance deferred to a more convenient time. However, should one of the two loops become inoperative in flight and a fire subsequently occur, the fire signaling loop activates a cockpit fault signal that alerts the flight crew to select single-loop operation to confirm the possible occurrence of fire.

Automatic Self-Interrogation

Dual-loop systems automatically perform the loop switching and decision-making function required of the flight crew upon appearance of the fault indication in the cockpit. Automatic self-interrogation eliminates the fault indication, and assures the immediate appearance of the fire indication should fire occur while at least one loop of the dual-loop system is operative. Should the control circuit from a single loop signal “fire,” the self-interrogation circuit automatically tests the functioning of the other loop. If it tests operative, the circuit suppresses the fire signal (because the operative loop would have signaled if a fire existed). If, however, the other loop tests inoperative, the circuit outputs a fire signal. The interrogation and decision takes place in milliseconds, so that no delay occurs if a fire actually exists.

Support Tube-Mounted Sensing Elements

When you want to mount the sensing elements on the engine, and in some cases, on the aircraft structure, the support tube-mounted element solves the problem of providing sufficient element support points, and greatly facilitates the removal and reinstallation of the sensing elements for engine or system maintenance.

Most modern installations use the support tube concept of mounting sensing elements for better maintainability as well as increased reliability. The sensing element is attached to a pre-bent stainless steel tube by closely spaced clamps and bushings, where it is supported from vibration damage and protected from pinching and excessive bending. The support tube-mounted elements can be furnished with either single- or dual-sensing elements.

Being pre-bent to the designed configuration assures its installation in the aircraft precisely in its designed location, where it has the necessary clearance to be free from the possibility of the elements chafing against engine or aircraft structure. The assembly requires only a few attachment points, and removal for engine maintenance is quick and easy. Should the assembly require repair or maintenance, it is easily replaced with another assembly, leaving the repair for the shop. A damaged sensing element is easily replaced in the assembly. The assembly is rugged, easy to handle, and unlikely to suffer damage during handling for installation or removal.

Fire Detection Control Unit (Fire Detection Card)

The control unit for the simplest type of system typically contains the necessary electronic resistance monitoring and alarm output circuits, housed in a hermetically sealed aluminum case and filled with a mounting bracket and circular electrical connector. For more sophisticated systems, control modules may be employed that contain removable control cards having circuitry for individual hazard areas, and/or unique functions. In the most advanced applications, the detection system circuitry controls all aircraft fire protection functions, including fire detection and extinguishing for engines, APUs, cargo bays, and bleed air systems.